Sale/Auction: 180 Inch Lightweight Coated Paper Machine

Productivity
-Avg. Winder production 350 tons per day

Trim
-Width at reel = max. 180 inches
-off winder trim = max 176 inches

Speed
-1990's rebuild elements balanced at 3500 fpm
-1968 original equipment balanced at 2500 fpm
-Max. sustained speed 3343 fpm

REBUILD HISTORY
-Dry end 1995
--$40mm
--Provided coating capability with gate roll coater, GAW coating kitchen and soft nip calendar
-Wet end 1999
--$55mm
--Increased machine speed from 2400 fpm to 3300 fpm
--Installed hydraulic headbox, top former, rebuilt press including Nipcoflex shoe press 3rd press, dryer section unirun and serpentine modifications

MAJOR COMPONENTS

-Headbox
--Voith (1998) Hydraulic Dilution SW 10000 - module Jet
---77 modules
---194" pond

-Fourdinier
--Beloit (1968)
--Fabric width 199.5"
--28" diameter Breast Roll
--28.5" diamter forward drive roll
--36" dia. Suction Couch roll

-Top Former
--Voith (1998) Duoformer 'D'
--Fabric width 201"
-- 1 - 19 blade 3 zone top dewatering box
-- 1 - 10 blade bottom forming box
-- 1 - Suction transfer box

-Press Section
--Beloit (1968) 26" Suction Pick up
--Voith (1998) Centre Press (1st and 2nd)
---Beloit (1968) 36" 1st Press Suction Roll - 450 pli
---43.3" ceramic Centre press roll
---25.8" Nipco 'F' 2nd press roll - 500 pli
--Voith (1998) Nipcoflex shoe press 3rd Press
---41.4" Nipco 'P' top roll- 4500 pli
---50.0" Nipcoflex roll, poly sleeve
--Rolls
---5 quantity of 16.5" felt rolls
---11 quantity of 14.5" Beloit (1968) felt rolls
---1 quantity of 21.65" lead in suction felt roll
---2 quantity of 16.1" chrome teflon paper rolls

-Main Dryer Section
--Total 34 - Beloit Dryers (1968) - 75 psig
--60" dia. x 192" face
--Unirun (Dryers 1-3)
---4 cans, 1 sheet transfer foil box
---3 voith (1998) dryer fabric roll (39.3" dia.)
---3 voith Duostabilizer boxes
--Serpentine (Dryers 4-10)
---3 top cans, 3 bottom cans (no steam)
---3 Voith (1998) 'S' Stabilizer boxes
--Two-Tier sections
---2 double-felted sections of 12 cans each
--Aquatrol Moisture Profiler
--Paprima Tail cutter

Pre-Calendar
-Beloit (1982) two roll hard stack
--28" dia. fixed crown top (queen) roll
--Beloit (1968) 24.5" dia. moveable controlled crown bottom (King) roll

Transfer Roll Coater/Size Press
-IHI (1995) gate roll coater
--42.9" Applicator Rolls - Urethane covers
--33.9" Inner rolls, Hard Chrome
--29.9" Outer Rolls, R.C.
--All rolls driven
-IHI Airturn (1995)
-Infrared Dryers
--Impact
--Gas 4 rows top and bottom
--Non-profiling

After Dryer Section
-Total 11 - Beloit Dryers (1968) - 75 psig
-60" dia. x 192" face
-Two-tier double felted
-Closed hood
-Paprima tail cutter (1995)

Electric Infrared Dryers
-Impact
-Electric top only
-Profiling

Soft Nip Calendar
-Sulzer (1995)
--SNC1
---28" hard Nipco roll (removed)
---40" Flexitherm Roll
---26.1" soft Nipco Roll - bottom side
--SNC2
---26.1" soft Nipco roll - top side
---40" flexitherm roll

Reel
-beloit (1968) level rail
-36" dia. drum 190" face

Drives
-ABB (1995 and 1999)
--Variable frequency AC electric
--Max. Speed 3500 fpm
-ABB (1999)
--Sectional DC electric drive head box fan pump

Control Systems
-QCS Valmet Damatic XD - vintage 1993
--Operator consoles at dry end and wet end
--Size press and reel scanners: basis weight, moisture, caliper, ash, colour, formation, gloss and opacity
--CD control actuators
---Basis Weight (dilution headbox)
---Caliper (Calcoil - precal)
---Moisture (Aquatrol - main dryers, impact electric IR - after dryers)
---Gloss (2 calcoils - 1 on each soft nip calendar)
--Paper machine and stock prep DCS - Moore APACS
--Coating kitchen DCS - GAW PC based

Spares
-Extensive list of spare rolls
-New machine clothing, approx. 43 pieces, value of 41 million CDN

Stock Preparation, Thin Stock and Coating Kitchen
-Pulping
--Virgina Pulp
---2 black clawson kennedy hydrapulpers (1968)
---2 Cranston Bale Conveyors
--Secondary Pulp
-Refining
--1 Beloit Jones DD 3234 Refiner
--1 Beloit Jones DD 4334 Refiner
-Thin Stock
--Voith VPS think Stock Screens, primary, secondary and tertiary
--Voith VPS Dilution screen
--Bauer Centricleaners, Prim., Secondary, Tertiary
--Celleco Fourth Stage and RCC centricleaners
--Beloit Polydisk saveall
-Coating Kitchen
--GAW (1995)
--1 batch disperser
--40 minute batch time
--2500 gal/hr
--Various systems for unloading and storing raw materials

Roll Finishing

-Valmet (1992) KL1000 Winder
-Beloit Salvage Winder
--Retrofitted w/ Jagenberg backstand
--On Max=90" min=8"
--Out Max=70" min=8"
--Diameter Max=60" min=15"
--Knives Max=11 min=2

Roll Wrapping
--Roll Wrap Line - Lamb extensively modified by RLA
--Weigh station
--Roll Centering Station
--Wrapper Applicator stand
--Wrapper crimping station
--Hot glue applicator
--Heated platen header press
--Manual Application of Headers and Labels
--Roll Diameter: 24" min./60" max.
--Roll Width: 15' min./96" max.
--Roll Weight: 300# min./10000# max.
--Design rate: 60 pkgs./hr.